Product Description
CCILASER Opened Type Fiber Laser Cutting Machine
Application:
Fiber laser Cutting Machine is mainly for fast cutting with high precision of carbon steel, stainless steel, galvanized steel, titanium alloy, gold, silver, aluminum, brass and other material.
Applicable Industries:
Widely applied in thin metal sheets cutting, such as hardware, electronic parts and components, instrument, precision mechanic, glasses, jewelry, sheet metal processing, etc.
Technical Parameters
Model |
FLC-3015H |
FLC-4015H |
FLC-4571H |
FLC-6115H |
FLC-6125H |
Working Area |
3048*1524mm |
4000*1524mm |
4000*2000mm |
6100*1524mm |
6100*2500mm |
Laser Output Power |
3000W/2000W/1500W/1000W/500W |
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Positioning accuracy |
±0.05mm |
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Repositioning accuracy |
±0.03mm |
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Max. linkage speed |
100m/min |
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Max. acceleration |
1G |
Main Features:
1. Cuts up to 5’x10′ metal sheets
2. Energy efficient: Lowest running cost for cutting metal
3. Capacitive Auto-height adjusting/ manual cutting head
4. Closed Japan CZPT servo motors YYC rack for rapid precise cutting
5. Different power draw (1000w 2000w 30000w 4000w)
6. Computer design suit for repeat cutting
7. Programmable cutting assist gas solenoid
8. 1070nm fiber laser has 3x to 10x the absorption efficiency of CO2 for cutting metal
9. Laser is contained inside a fiber optic cable (no mirrors to adjust)
10. 10x smaller spot sizes than 10.6um CO2 type lasers
11. CZPT state laser lasts over 50,000hrs
12. Various power options from 500W to 3kW (default 1000W)
13. Easily cuts through 6mm carbon steel, 3mm stainless, 2mm aluminum (500w).
12mm carbon steel, 6mm stainless steel, 5mm aluminum (1000w)
Processing Effects
Company and Products Advantage:
1.Delivery time is guaranteed.
15000m3 laser equipment processing workshop.
100-150 laser cutting machines are inspected and accepted every month.
2.Reasonable production management process to ensure the machine quality.
110 Professional and technical workers.
Every front-line production worker has undergone strict pre-job training.
One worker only completes 1 process of product production to ensure the production of high-quality products. Each process is inspected to ensure the accumulative accuracy of the product.
3.Supports ODM and OEM.
12 technical R&D persons.
We provide different solutions for different industries, so as to meet the technical requirements of different industries as much as possible.
4.Perfect after-sales service system.
35 after-sales service personnel with more than 10 years working experience.
2-3 engineers are responsible for 1 area to ensure the professional and timely debugging work, so that users can put into production as soon as possible. Every year we hold a quality journey, visit new and old users everywhere, help them to check the machine and listen to the actual needs of customers, so as to do a good job of market research for our product technology upgrade.
5.Complete pre-sale service network.
86 pre-sales engineers are distributed in all corners of the world, providing different solutions for users in all walks of life.
Main Components
Professional Machine lathe Technic. According to the standard of large machine, the processing procedure as follows:
a. relief annealing/ vibration aging treatment;
b. rough machining;
c. fine machining.
It eliminates the stress of welding and machining greatly. It can maintain high strength and high precision.
RAYTOOLS Fiber Laser Cutting Head
1. The cutting speed is fast and the cutting quality is excellent. The speed of 6mm stainless steel is as high as 0.6m/min, and the perforation time of 16mm carbon steel is less than 4 seconds.
2. Intelligent and flexible automatic focusing function. Users only need to set the value, and the laser head can automatically adjust the focus quickly and accurately. The servo motor does not lose focus, while the focusing speed is up to 100mm/s, and the repeatability is up to 0.001mm.
3. The protective lens is added to the collimator lens, which can effectively prevent the damage caused by dust falling into the collimator lens;
4. Drawer type lens holder is adopted to make the replacement of protective lens, collimator lens and focusing lens quick and easy;
5. The nozzle assembly has a built-in annular air cooling and side blowing structure, which is conducive to the cutting of high-reflection materials and the sputtering of thick plate explosion-proof holes;
6. Both the collimator lens and the focusing lens have a water-cooled structure, so that they can withstand a maximum power of 6KW;
7. Both collimation and focusing can use composite lenses to obtain the best optical quality and cutting effect.
YASKAWA Servo Motor and Drive
1. The fastest amplifier response in the industry, greatly shortening the setting time
2. Enhanced vibration suppression function.
By adding and improving the vibration suppression function, the following performance can be improved and the setting time can be shortened.
In addition, it can reduce the vibration sound during driving and the vibration of the front end of the machine when it is stopped.
3. Improve mechanical performance by combining inertia motors.
Metal Processing Machine Category (Photo & Linkage)
1st Line | Enclosed A Type Fiber Laser Cutting Machine |
Enclosed B Type Fiber Laser Cutting Machine |
Enclosed C Type Fiber Laser Cutting Machine |
Automatic Tube Fiber Laser Cutting Machine |
2nd Line | C Type Metal Sheet Fiber Laser Cutting Machine |
E Type Metal Sheet Fiber Laser Cutting Machine |
E Type Metal Sheet and Metal Tube Fiber Laser Cutting Machine |
C Type Metal Sheet and Metal Tube Fiber Laser Cutting Machine |
3rd Line | Metal and Nonmetal CO2 Laser Cutting Machine |
Fiber Laser Cleaning Machine | Fiber Laser Welding Machine | Fiber Laser Marking Machine |
CCILASER Factory
CCILASER is headquartered in HangZhou City, China. It is a world-renowned laser equipment company and a high tech enterprises integrating R&D, production and sales.
We are adhering to the tenet of “Quality first, customer first” and continues to grow. Main products include fiber laser cutting machine, plasma cutting machine, laser marking machine, laser engraving machine, laser welding machine and laser cleaning machine and etc.
Our company has passed ISO and CE international quality management system certificates, and has obtained FDA certification for the US market. We have our independent export rights.Machines are exported to more than 160 countries and regions.
Wish cooperating with you to create a better future!
CCILASER Production and Quality Inspection
CCILASER Qualification Certification
CCILASR all machines come with 3 years warranty, and we have the certifications of ISO9001, BV, CE, ect.
Exporting Package and Delivery
The normal package is wooden pallet and wooden case. The wooden pallet and wooden box will be fumigated.
If container is too tigher,we will use pe film for packing or pack it according to customers special request.
Customer Care
1. Pre-sale service
The CZPT pre-sales consulting team will wholeheartedly provide you with laser machinery consulting, solutions and other services.
2. After-sales service
35 professional technical support staff will be on standby 7*24 hours, all year round, fully guaranteeing the worry-free use of your products and the stable operation of your business.
CCILASER Product quality has been well received by the international market.
CCILASER products have been exported to more than 160 countries and regions and have been well received by users.
We establish offices in the United States, Brazil, India, Russia, Spain, Turkey, Thailand, Malaysia and other countries.
In order to adapt to the continuous expansion of the company’s business and further improve the quality of after-sales service, we sincerely invite local distributors to join our sales and service system, and work together to support perfect sales and after service for users.
To be continued.
After-sales Service: | Online and User Factory |
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Warranty: | 24 Months After Bl Time |
Application: | Home Appliance, Environmental Equipment, Petroleum Machinery Manufacturing, Agriculture Machinery, Textile Machinery, Food Machinery, Aerospace Industry, Automotive Industry, Shoemaking Industry, Woodwork Industry, Advertising Industry |
Samples: |
US$ 19600/Set
1 Set(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Hypoid Bevel Vs Straight Spiral Bevel – What’s the Difference?
Spiral gears come in many different varieties, but there is a fundamental difference between a Hypoid bevel gear and a Straight spiral bevel. This article will describe the differences between the two types of gears and discuss their use. Whether the gears are used in industrial applications or at home, it is vital to understand what each type does and why it is important. Ultimately, your final product will depend on these differences.
Hypoid bevel gears
In automotive use, hypoid bevel gears are used in the differential, which allows the wheels to rotate at different speeds while maintaining the vehicle’s handling. This gearbox assembly consists of a ring gear and pinion mounted on a carrier with other bevel gears. These gears are also widely used in heavy equipment, auxiliary units, and the aviation industry. Listed below are some common applications of hypoid bevel gears.
For automotive applications, hypoid gears are commonly used in rear axles, especially on large trucks. Their distinctive shape allows the driveshaft to be located deeper in the vehicle, thus lowering the center of gravity and minimizing interior disruption. This design makes the hypoid gearset one of the most efficient types of gearboxes on the market. In addition to their superior efficiency, hypoid gears are very easy to maintain, as their mesh is based on sliding action.
The face-hobbed hypoid gears have a characteristic epicycloidal lead curve along their lengthwise axis. The most common grinding method for hypoid gears is the Semi-Completing process, which uses a cup-shaped grinding wheel to replace the lead curve with a circular arc. However, this method has a significant drawback – it produces non-uniform stock removal. Furthermore, the grinding wheel cannot finish all the surface of the tooth.
The advantages of a hypoid gear over a spiral bevel gear include a higher contact ratio and a higher transmission torque. These gears are primarily used in automobile drive systems, where the ratio of a single pair of hypoid gears is the highest. The hypoid gear can be heat-treated to increase durability and reduce friction, making it an ideal choice for applications where speed and efficiency are critical.
The same technique used in spiral bevel gears can also be used for hypoid bevel gears. This machining technique involves two-cut roughing followed by one-cut finishing. The pitch diameter of hypoid gears is up to 2500 mm. It is possible to combine the roughing and finishing operations using the same cutter, but the two-cut machining process is recommended for hypoid gears.
The advantages of hypoid gearing over spiral bevel gears are primarily based on precision. Using a hypoid gear with only three arc minutes of backlash is more efficient than a spiral bevel gear that requires six arc minutes of backlash. This makes hypoid gears a more viable choice in the motion control market. However, some people may argue that hypoid gears are not practical for automobile assemblies.
Hypoid gears have a unique shape – a cone that has teeth that are not parallel. Their pitch surface consists of two surfaces – a conical surface and a line-contacting surface of revolution. An inscribed cone is a common substitute for the line-contact surface of hypoid bevel gears, and it features point-contacts instead of lines. Developed in the early 1920s, hypoid bevel gears are still used in heavy truck drive trains. As they grow in popularity, they are also seeing increasing use in the industrial power transmission and motion control industries.
Straight spiral bevel gears
There are many differences between spiral bevel gears and the traditional, non-spiral types. Spiral bevel gears are always crowned and never conjugated, which limits the distribution of contact stress. The helical shape of the bevel gear is also a factor of design, as is its length. The helical shape has a large number of advantages, however. Listed below are a few of them.
Spiral bevel gears are generally available in pitches ranging from 1.5 to 2500 mm. They are highly efficient and are also available in a wide range of tooth and module combinations. Spiral bevel gears are extremely accurate and durable, and have low helix angles. These properties make them excellent for precision applications. However, some gears are not suitable for all applications. Therefore, you should consider the type of bevel gear you need before purchasing.
Compared to helical gears, straight bevel gears are easier to manufacture. The earliest method used to manufacture these gears was the use of a planer with an indexing head. However, with the development of modern manufacturing processes such as the Revacycle and Coniflex systems, manufacturers have been able to produce these gears more efficiently. Some of these gears are used in windup alarm clocks, washing machines, and screwdrivers. However, they are particularly noisy and are not suitable for automobile use.
A straight bevel gear is the most common type of bevel gear, while a spiral bevel gear has concave teeth. This curved design produces a greater amount of torque and axial thrust than a straight bevel gear. Straight teeth can increase the risk of breaking and overheating equipment and are more prone to breakage. Spiral bevel gears are also more durable and last longer than helical gears.
Spiral and hypoid bevel gears are used for applications with high peripheral speeds and require very low friction. They are recommended for applications where noise levels are essential. Hypoid gears are suitable for applications where they can transmit high torque, although the helical-spiral design is less effective for braking. For this reason, spiral bevel gears and hypoids are generally more expensive. If you are planning to buy a new gear, it is important to know which one will be suitable for the application.
Spiral bevel gears are more expensive than standard bevel gears, and their design is more complex than that of the spiral bevel gear. However, they have the advantage of being simpler to manufacture and are less likely to produce excessive noise and vibration. They also have less teeth to grind, which means that they are not as noisy as the spiral bevel gears. The main benefit of this design is their simplicity, as they can be produced in pairs, which saves money and time.
In most applications, spiral bevel gears have advantages over their straight counterparts. They provide more evenly distributed tooth loads and carry more load without surface fatigue. The spiral angle of the teeth also affects thrust loading. It is possible to make a straight spiral bevel gear with two helical axes, but the difference is the amount of thrust that is applied to each individual tooth. In addition to being stronger, the spiral angle provides the same efficiency as the straight spiral gear.
Hypoid gears
The primary application of hypoid gearboxes is in the automotive industry. They are typically found on the rear axles of passenger cars. The name is derived from the left-hand spiral angle of the pinion and the right-hand spiral angle of the crown. Hypoid gears also benefit from an offset center of gravity, which reduces the interior space of cars. Hypoid gears are also used in heavy trucks and buses, where they can improve fuel efficiency.
The hypoid and spiral bevel gears can be produced by face-hobbing, a process that produces highly accurate and smooth-surfaced parts. This process enables precise flank surfaces and pre-designed ease-off topographies. These processes also enhance the mechanical resistance of the gears by 15 to 20%. Additionally, they can reduce noise and improve mechanical efficiency. In commercial applications, hypoid gears are ideal for ensuring quiet operation.
Conjugated design enables the production of hypoid gearsets with length or profile crowning. Its characteristic makes the gearset insensitive to inaccuracies in the gear housing and load deflections. In addition, crowning allows the manufacturer to adjust the operating displacements to achieve the desired results. These advantages make hypoid gear sets a desirable option for many industries. So, what are the advantages of hypoid gears in spiral gears?
The design of a hypoid gear is similar to that of a conventional bevel gear. Its pitch surfaces are hyperbolic, rather than conical, and the teeth are helical. This configuration also allows the pinion to be larger than an equivalent bevel pinion. The overall design of the hypoid gear allows for large diameter shafts and a large pinion. It can be considered a cross between a bevel gear and a worm drive.
In passenger vehicles, hypoid gears are almost universal. Their smoother operation, increased pinion strength, and reduced weight make them a desirable choice for many vehicle applications. And, a lower vehicle body also lowers the vehicle’s body. These advantages made all major car manufacturers convert to hypoid drive axles. It is worth noting that they are less efficient than their bevel gear counterparts.
The most basic design characteristic of a hypoid gear is that it carries out line contact in the entire area of engagement. In other words, if a pinion and a ring gear rotate with an angular increment, line contact is maintained throughout their entire engagement area. The resulting transmission ratio is equal to the angular increments of the pinion and ring gear. Therefore, hypoid gears are also known as helical gears.
editor by CX 2023-11-13
China GoodCut new design GC1325G cnc router woodworking machines for sale aluminum gear rack
Situation: New
Selection of Spindle Velocity(r.p.m): 1 – 24000 rpm
Positioning Accuracy (mm): .01 mm
Amount of Axes: three
No. of Spindles: Solitary
Doing work Desk Dimension(mm): 1300×2500
Machine Kind: CNC Router
Vacation (X Axis)(mm): 1300 mm
Travel (Y Axis)(mm): 2500 mm
Repeatability (X/Y/Z) (mm): .02 mm
Spindle Motor Electricity(kW): 3.2KW
CNC or Not: CNC
Voltage: 380v
Dimension(L*W*H): 1300*2500*200mm
Electrical power (kW): 3.two
Weight (KG): 1300
Control Method Manufacturer: NC Studio, Mach3, DSP
Guarantee: 2 many years
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Core Components: Bearing, Motor, Pump, Gear, Other, Strain vessel
Merchandise title: GoodCut new design and style GC1325G cnc router woodwoking equipment for sale
Application: Wood Acrylic PVC Engraving Cutting
Management program: Mach3/DSP/NC Studio
Transmission: Helical Rack Pinion, ZheJiang TBI ball screw
Spindle energy: 1.5kw 2.2kw 3.2kw 3.5kw 5.5kw 6kw
Doing work spot: 1300x2500x200mm
Computer software: Ucancam / ArtCam/TYPE3
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Types of Bevel Gears
Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
Spiral bevel gear
Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.
Straight bevel gear
Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
Hypoid bevel gear
Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.
Addendum and dedendum angles
The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
Applications of bevel gears
Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.
editor by czh2023-03-09